一、Floor heating pipe
For the construction of low-temperature hot water floor radiation heating projects, the ambient temperature should not be lower than 3°C. When PE-RT pipes are used as heating pipes, the ambient temperature should not be lower than 0°C. When constructing in an environment below 0°C, a heat source should be used to increase the ambient temperature on site.
For floor heating pipes, such as PE-RT, PB, and oxygen barrier pipes, after the pressure test, a small air compressor should be used to blow off and dry the water in the pipes in time.
二、Precautions for PPR Winter Construction
Winter is a frequent season for pipeline construction accidents. Due to the material properties of PPR itself, when the temperature is low in winter, it is prone to rupture and fracture of pipes and fittings in different degrees during a series of processes such as construction, loading and unloading, and transportation. In this environment, it not only has a greater impact on pipeline construction, but also increases the difficulty of construction. In order to ensure the safety of user pipeline construction and effectively prevent the trouble and unnecessary loss caused by water leakage in winter pipeline construction, Weixing PPR is now The precautions for pipe construction in winter are summarized as follows, and users are expected to pay attention to strict implementation.
1. The properties of PPR material show low temperature brittleness at low temperature. Under the action of external force, when the external force is greater than its bearing limit, it is very likely to cause rupture and other phenomena. The national "Technical Specification for Building Water Supply Polypropylene Pipeline Engineering" GB-T53046-2005 has a detailed description of this, so in winter construction should pay attention to the cold brittleness of PPR.
The main manifestation: different parts of the force produce different ruptures. The pipe rupture is mainly caused by strong external force impact during transportation or construction. Generally, the appearance is not easy to detect, and it often appears at the joints of pipe fittings, which is mistaken for welding quality problems and trachoma. Due to the external force, the cracks are tightly stretched outside and inside. Generally, they can withstand the water supply pressure of 2-4KG, and mistakenly believe that there is a problem with the welding quality. Sometimes users do not find the leaking line in a short period of time after the pipeline is filled with water, and the water leaks after a period of time. Before connecting the pipe, the damaged part should be removed from the end, and the water pressure test of the pipe should be done in time after installation.
2.Pipe handling. PPR pipes are very brittle at low temperatures. Therefore, they must be handled with care during transportation, handling, and handling. Throwing, dropping, dragging, rolling, etc. are strictly prohibited. At this time, the pipes and fittings rupture and hidden injuries are not easy to find, and the problems can only be found through the hydraulic test.
3.PPR welding temperature is 260±10 ℃. Welding at excessively high temperature is strictly prohibited, because high temperature will carbonize the welded joint and deteriorate the polymer material, and it is difficult to find water leakage even at the hydraulic test interface. There will be water leaks in the near future or three months or even three years. Therefore, the welding temperature is the key to the quality of pipeline welding. When the temperature is lower than 5℃, protective measures should be taken to adjust the welding heat absorption time. Generally the heat absorption time is extended by 50%.
4.hydrostatictest. After the pipeline is installed, do a water pressure test in time. The cold water pipe pressure test is 1.5 times the working pressure, but not less than 0.9MPA, and the hot water pipe pressure test is 2 times the working pressure, but not less than 1.2MPA. The voltage stabilization time is 30 minutes, and the water in the pipeline should be discharged in time after the water pressure test in winter. If there is no reliable thermal insulation measures in winter when no water is used for a long time, the water in the pipeline should be drained to prevent freezing and cracking of the pipeline.
Question 1: In which aspects does Qingdao Laoshan Pipe Industry Technology Co., Ltd.'s core competitiveness manifest? The core competitiveness primarily encompasses three aspects: First, technological and craftsmanship advantages—having dedicated over three decades to the industry, integrating traditional manufacturing wisdom with modern technology to achieve an upgrade from semi-automation to intelligent production, while standing as a "specialized, refined, distinctive, and innovative" enterprise with profound technological expertise. Second, product advantages—products span multiple pipeline series, featuring green environmental protection, safety, non-toxicity, and durability, with some products lasting up to 70 years, meeting diverse needs. Third, brand and reputation advantages—having won honors such as "Qingdao Premium Product" and "Famous Trademark of Shandong Province," the company has established itself as a renowned industry hallmark through superior quality and exceptional service. Question 2: What significant recognition did Qingdao Laoshan Pipe Industry receive in 2024? What other core honors does the company hold? In 2024, the company was included in the second batch of "Qingdao Premium Products" with its "Laoshan Water Supply and Drainage Pipe Materials." In addition, the enterprise was honored as a "Specialized, Refined, Distinctive, and Innovative Enterprise" and a "Demonstrative Specialized, Refined, Distinctive, and Innovative Enterprise in Qingdao," as well as awarded core honors such as "Famous Trademark in Qingdao," "Famous Trademark in Shandong Province," and "China Famous Brand.". Question 3: What are the future development priorities and goals of Qingdao Laoshan Pipe Industry Technology Co., Ltd? Key Development Priorities: 1. Increase R&D investment, deepen industry-university-research collaboration, focus on cutting-edge fields such as new materials, intelligence, and green environmental protection, and drive pipeline technology iteration. 2. Strengthen full-process quality management, implementing refined control over raw materials, production, and installation services. Development Goals: To provide global clients with superior, intelligent, and environmentally friendly pipeline solutions。
Winter Construction Precautions for JRPP Low Temperature Impact: JRPP (jointless reinforced plastic pipe) materials may become brittle at low temperatures, increasing the risk of cracking during transportation, handling, and installation. Pre-construction Inspection: Check pipes and fittings for any signs of damage, such as cracks, dents, or deformation caused by cold weather. Thawing Requirements: If materials are frozen or covered with ice, allow them to thaw naturally in a protected environment before use. Installation Temperature: Avoid installing JRPP when ambient or ground temperatures are too low (follow manufacturer recommendations, typically above 0°C or as specified). Trench Preparation: Ensure trenches are free of frozen soil, ice, or snow. Frozen subgrade should be removed and replaced with suitable backfill material. Backfilling: Use granular, unfrozen backfill material. Avoid using frozen clods or large ice chunks, which can cause uneven settlement and damage to the pipe. Sealing and Connection: Pay special attention to joint sealing. Cold temperatures can affect the performance of adhesives or sealing materials; use products suitable for winter conditions. Protection After Installation: Cover exposed pipes to prevent freezing and damage from construction activities. Product Storage Issues in Winter Storage Environment: Store JRPP in a dry, covered area protected from direct sunlight, rain, snow, and extreme cold. Avoid leaving materials outdoors for extended periods. Temperature Control: If possible, maintain a moderate storage temperature to prevent material embrittlement. Avoid storing near heat sources that could cause thermal stress. Stacking and Handling: Use proper stacking methods to prevent deformation. Avoid dropping or rough handling, as low temperatures increase the risk of cracking. Packaging Protection: Keep original packaging intact to protect against moisture and physical damage. Inventory Management: Rotate stock to ensure older materials are used first, reducing the risk of degradation from long-term winter storage. Risk Mitigation and Recommendations Develop a winter construction plan specific to JRPP, including temperature monitoring and material handling procedures. Train construction personnel on winter installation techniques and the proper use of cold-weather compatible adhesives and sealants. Maintain close communication with suppliers to ensure materials are shipped and stored under appropriate conditions. Conduct regular inspections of stored and installed materials to identify potential issues early. By following these precautions and addressing storage issues, the performance and longevity of JRPP in winter construction projects can be significantly improved.
The core of winter construction for JRPP (reinforced polypropylene) pipes lies in avoiding low-temperature brittleness, ensuring fusion quality, and implementing effective anti-freezing and protective measures. Below are the key considerations by phase, balancing material properties and construction standards. 1. Pre-construction Preparation Material Storage and Preprocessing Pipes and fittings should be stored in warehouses or simple sheds, avoiding exposure to freezing temperatures and direct sunlight outdoors. The stacking height should be ≤1.5m to prevent deformation from heavy pressure. Do not throw, drop, roll, or drag during handling to avoid hidden damage. If there is a significant temperature difference between the site and the storage location, place the pipes and fittings at the site for more than 24 hours before installation to allow their temperature to approach the construction environment, thereby reducing potential connection hazards caused by thermal expansion and contraction. Before construction, inspect each pipe individually and remove those with stress-induced whitening, scratches, or internal wall damage to eliminate hidden defects. Environmental and Personnel Control When the ambient temperature falls below 5°C, warming and insulation measures (such as building insulated sheds or using air heaters) must be taken. Below 0°C, outdoor construction should be minimized, and operations must be suspended during rainy, snowy, or windy weather to prevent joint moisture or brittle cracking of pipes. Construction personnel must undergo specialized training to become familiar with the adjustment of hot-melt/electric-melt parameters and emergency handling procedures at low temperatures. Preparation of Tools and Auxiliary Materials Inspect specialized tools such as hot melt/electric melt welders and cutting machines to ensure they are functioning properly. Prepare auxiliary materials including anhydrous ethanol, fine sandpaper, insulation materials, and sand. Prepare windproof, rainproof, and thermal insulation facilities, such as thermal blankets and tarps, to avoid interference from environmental factors during the welding process. II. Construction Process Control